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TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP225D060
POW-R-PAK 225A / 600V
TM
Half Bridge IGBT Assembly
Description: The Powerex POW-R-PAK is a configurable IGBT based power assembly that may be used as a converter, chopper, half or full bridge, or three phase inverter for motor control, power supply, UPS or other power conversion applications. The power assembly is mounted on a forced aircooled heatsink and features state-of-the-art Powerex F-series trench gate IGBTs with low conduction and switching losses for high efficiency operation. The TM POW-R-PAK includes a low inductance laminated bus structure, optically isolated gate drive interfaces, isolated gate drive power supplies, and a DC-link capacitor bank. The control board provides a simple user interface along with built-in protection features including overvoltage, undervoltage lockout, overcurrent, overtemperature, and short circuit detection. Depending on application characteristics the TM POW-R-PAK is suitable for operation with DC bus voltages up to 400VDC and switching frequencies above 20kHz. Schematic
TM
Features: High performance IGBT inverter bridge Integrated gate drive with fault monitoring & protection System status / troubleshooting LEDs to verify or monitor proper operation Isolated gate drive power supplies Low inductance laminated bus Output current measurement & feedback Superior short circuit detection & shoot through prevention
PP225D060(-)
-1-
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP225D060
POW-R-PAK 225A / 600V
TM
Half Bridge IGBT Assembly
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
General IGBT Junction Temperature Storage Temperature Operating Temperature Voltage Applied to DC terminals Isolation Voltage, AC 1 minute, 60Hz sinusoidal IGBT Inverter Collector Current (TC = 25C) Peak Collector Current (Tj < 150C) Emitter Current Peak Emitter Current Maximum Collector Dissipation (Tj < 150C) Gate Drive Board Unregulated +24V Power Supply Regulated +15V Power Supply PWM Signal Input Voltage Fault Output Supply Voltage Fault Output Current 30 18 20 30 50 Volts Volts Volts Volts mA IC ICM IE IEM Pc 225 450 225 450 870 Amperes Amperes Amperes Amperes Watts Symbol Tj Tstg Top VCC Viso -40 to +150 -40 to +125 -25 to +85 400 2500 Units C C C Volts Volts
IGBT Inverter Electrical Characteristics, Tj = 25C unless otherwise specified
Characteristics Collector Cutoff Current Collector - Emitter Saturation Voltage Emitter - Collector Voltage Symbol ICES VCE(sat) VEC td(on) Inductive Load Switching Times tr td(off) tf Diode Reverse Recovery Time Diode Reverse Recovery Charge DC Link Capacitance trr Qrr VCC = 300V IC = 225A VGE = 15V RG = 8.3 Test Conditions VCE = VCES, VGE = 0V IC = 225A, Tj = 25C IC = 225A, Tj = 125C IE = 225A Min Typ 1.6 1.6 1.4 18000 Max 1 2.2 2.6 100 80 300 250 150 Units mA Volts Volts Volts ns ns ns ns ns C F
PP225D060(-)
-2-
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP225D060
POW-R-PAK 225A / 600V
TM
Half Bridge IGBT Assembly
Gate Drive Board Electrical Characteristics
Characteristics Unregulated +24V Power Supply Regulated +15V Power Supply PWM Input On Threshold PWM Input Off Threshold Output Overcurrent Trip Overtemperature Trip Overvoltage Trip DC Link Voltage Feedback Heatsink Temperature Feedback Output Current Feedback 96 Min 20 14.4 12 Typ 24 15 15 0 337.5 98 460 See Figure Below See Figure Below See Figure Below 100 2 Max 30 18 Units Volts Volts Volts Volts Amperes C Volts Volts Volts Volts
DC Link Feedback
500 120
Heatsink Temperature Feedback
600
Output Current Feedback
Heatsink Temperature (C)
DC Link Voltage (Volts)
400 300 200 100 0 0 1 2 3 4 5 6 7 8 9 10
80 60 40 20 0 0 1 2 3 4 5 6 7 8 9 10
Output Current (Amps)
100
500 400 300 200 100 0 0 1 2 3 4 5 6 7 8 9 10
Feedback Voltage (Volts)
Feedback Voltage (Volts)
Feedback Voltage (Volts)
Thermal and Mechanical Characteristics
Characteristics IGBT Thermal Resistance, Junction to Case FWD Thermal Resistance, Junction to Case Contact Thermal Resistance Heatsink Thermal Resistance Mounting Torque, AC terminals Mounting Torque, DC terminals Mounting Torque, Mounting plate Weight Symbol Rth(j-c)Q Rth(j-c)D Rth(c-f) Rth(f-a) 1500 LFM airflow Test Conditions Per IGBT 1/2 module Per FWD 1/2 module 0.055 0.040 75 130 130 21 90 150 150 Min Typ 0.29 Max 0.43 0.9 Units C/W C/W C/W C/W in-lb in-lb in-lb lb
PP225D060(-)
-3-
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP225D060
POW-R-PAK 225A / 600V
TM
Half Bridge IGBT Assembly
Gate Drive Board Interface Signal Definitions
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 154 164 Notes: 1. 2. 3. 4. Signal Name Shield PWM Phase Error PWM + Overtemp1 24 VDC input power2 24 VDC input power
2 1
Description Connected to circuit ground 0-15 V signal controlling the duty cycle of - IGBT Open collector output, external pull-up resistor required LOW = No Error; Floating = Phase overcurrent or short circuit 0-15 V signal controlling the duty cycle of + IGBT Open collector output, external pull-up resistor required LOW = No Error; Floating = heatsink overtemp 20 - 30 VDC input voltage range 20 - 30 VDC input voltage range 14.4 - 18 VDC input voltage range 14.4 - 18 VDC input voltage range Ground reference for 15 and 24 VDC inputs Ground reference for 15 and 24 VDC inputs Analog voltage representation of heatsink temperature Ground reference for analog signals Analog voltage representation of output current Ground reference for analog signals Analog voltage representation of DC link voltage
15 VDC input power2 15 VDC input power GND GND Heatsink Temperature GND3 Iout GND3 DC Link Voltage
2
Open collectors can be pulled up to 30 V max and sink 50mA continuous. Do not connect a 15 VDC and 24 VDC source to the unit at the same time, use one or the other. GND signals to be used for analog feedback signals, i.e. twisted pair with Iout Optional outputs for DC link voltage feedback
Gate Drive Board Interface Connector
Description Symbol Type Manufacturer
With DC Link Voltage Feedback Option Gate Drive Board Interface Header Recommended Mating Socket Recommended Strain Relief J1 0.100" x 0.100" latching header, 16 pin 0.100" x 0.100" IDC socket, 16 pin Plastic strain relief 3M# 3408-6002 or equivalent 3M# 3452-7600 or equivalent 3M# 3448-3014 or equivalent
Without DC Link Voltage Feedback Option Gate Drive Board Interface Header Recommended Mating Socket Recommended Strain Relief J1 0.100" x 0.100" latching header, 14 pin 0.100" x 0.100" IDC socket, 14 pin Plastic strain relief 3M# 3314-6002 or equivalent 3M# 3385-7600 or equivalent 3M# 3448-3014 or equivalent
PP225D060(-)
-4-
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP225D060
POW-R-PAK 225A / 600V
TM
Half Bridge IGBT Assembly
Performance Curves Effective Output Current vs. Carrier Frequency (Typical)
110 100 IGBT Junction Temperature 90 80 70 60 50 40 50 100 150 200 Iout ARMS 250 300 350 10kHz 5kHz 1kHz
Condition Ambient Temperature DC Bus Voltage Load Power Factor IGBT Saturation Voltage IGBT Switching Loss Airflow Switching Conditions
Symbol TA VCC cos VCE(sat) ESW -
Value 40 300 0.8 Typical @ TJ = 125C Typical @ TJ = 125C 1500
Units C Volts
Volts mJ LFM
3 phase PWM, 60Hz sinusoidal output
PP225D060(-)
-5-
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP225D060
POW-R-PAK 225A / 600V
TM
Half Bridge IGBT Assembly
Mechanical Drawing
PP225D060(-)
-6-

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